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Refiner Spares

Ting xuan as a Refiner Spares supplier, we rely on decades of customization experience to successfully provide high-quality machinery and equipment to many countries. Our refining and accessories are precision designed and rigorously tested to achieve long-term quality assurance. You can find more details in the product introduction below. If you have any questions, please contact us.

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What Is Refiner Machine And What Spares Does It Consist Of?

A refiner machine is an essential piece of equipment in various industries, primarily used to process materials into finer, more uniform particles. It is widely utilized in the paper and pulp industry, as well as in the chemical and pharmaceutical sectors.A refiner machine consists of several critical components and spares that ensure its efficient operation and longevity. The main spares of a refiner machine include the following parts:1-grinding chamber, 2-spindle, 3-sealing and cooling device, 4-cylinder pressurizing device, 5-grinding disc gap fine-tuning device, 6-static grinding disc, 7-dynamic grinding disc, 8-grinding disc, 9-wing wheel, 10, 11-water seal ring, 12-sealing packing.Ting Xuan has been providing customers with refiner spares for many years, including Plug Screw Feeder, Plug Screw Throat, Refiner Segment Plate, etc.

 

What are features of Refiner Machine ?

Advanced Design And Innovation

The BM series refiner is the result of years of independent innovation, featuring a main shaft designed with national patents and optimized teeth shapes on the grinding plates. This ensures high efficiency, precision, and reliability in MDF/HDF production, positioning it at the forefront of China's technology.

Versatility And Capacity

The refiner is adaptable to a wide range of production needs, capable of supporting MDF/HDF lines with capacities ranging from 50,000 to 200,000 m³/year. It offers six different sizes (42, 44, 48, 50, 54, and 58 inches) to meet various production requirements, making it highly versatile.

High-Quality Components

Equipped with SKF or NSK thrust bearings tailored for varying capacities, a domestic mechanical seal with an efficient cooling system, and an extrusion plug screw with a high-efficiency de-watering structure, the refiner is built with premium components to ensure durability and performance.

Operational Reliability And Maintenance

The BM series refiner boasts a compact structure that allows for high running precision and easy maintenance. It includes a reliable hydraulic and electric control interlock system and a heat expansion auto-compensation system, ensuring safe, smooth, and continuous operation with minimal downtime.

 

Model of refiner

 

Model BM1111/15/15 BM1111/15/15M BM1111/15/23 BM1112/15/33 BM1114/15/45 BM1115/15/58
Capacity MDF Line Capacity( m3/yr) 30000~50000 >50000 80000 100000 150000 200000
Dry
Fiber		 Ton/Day 120~150 >150 230 330 450 580
Ton/Hour ≈7 >7 ≈10 ≈13 ≈20 ≈26
Main Motor Power 1120~1400 1600 2240 3000 4000~4500 4500~5600
Size of Segment plate (Inch) 42 42~44 44 45~49 50~54 55~58
Sealing Mechanical Mechanical Mechanical Mechanical Mechanical Mechanical
Wight(KGS) ≈35000 ≈42000 ≈45000 ≈57000 ~75000 ≈80000

 

Applications of the Refiner Machine

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MDF/HDF Board Manufacturing

The refiner machine is pivotal in the production of Medium-Density Fiberboard (MDF) and High-Density Fiberboard (HDF). It processes wood fibers to the desired consistency, enhancing the bonding properties of the fibers and ensuring the uniformity and strength of the final boards. This process is critical in producing high-quality MDF/HDF used in furniture, flooring, and construction.

02/

Paper And Pulp Industry

In the paper and pulp industry, the refiner machine is essential for processing raw materials into pulp. It refines wood chips and other fibrous materials, breaking them down into finer particles to produce pulp with the right texture and quality. This refined pulp is then used to manufacture various paper products, from packaging materials to high-grade paper.

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Biomass Processing

The refiner machine is increasingly used in biomass processing, where it refines agricultural residues, wood chips, and other organic materials into finer particles for biofuel production. The machine’s ability to handle diverse materials and reduce them to a consistent size makes it ideal for producing biomass pellets and other renewable energy sources.

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Textile Recycling

In the textile industry, the refiner machine plays a role in recycling processes, breaking down waste textiles into fibrous materials that can be reused. This is particularly important in sustainable practices, where recycled fibers are transformed into new fabrics or non-woven materials, contributing to a circular economy in the textile sector.

What you should know when use Refiner Machine?

Regular Inspection

Regularly inspect the refiner machine for any signs of wear or damage, particularly in high-stress areas like the Plug Screw Feeder and Refiner Segment Plate. Early detection of issues can prevent costly breakdowns and ensure consistent performance.

Lubrication

Proper lubrication is critical to maintaining the refiner machine's moving parts, such as the main shaft and bearings. Ensure all lubrication points are adequately serviced according to the manufacturer's recommendations to reduce friction, prevent overheating, and extend the machine's lifespan.

Monitoring Wear On Plug Screw Feeder

The Plug Screw Feeder is subject to constant mechanical stress and wear. Regularly monitor its condition and replace it when wear exceeds acceptable limits. A worn feeder can reduce efficiency and cause uneven material feed, impacting the overall refining process.

Maintenance Of Plug Screw Throat

The Plug Screw Throat experiences significant pressure and wear during operation. Inspect it regularly for any signs of erosion or damage, as this can lead to material leakage or loss of pressure. Timely replacement is essential to maintain efficient de-watering and material transport.

Refiner Segment Plate Replacement

The Refiner Segment Plate is the heart of the machine and must be replaced when wear compromises its effectiveness. Worn plates can lead to poor refining quality and increased energy consumption. Always use high-quality replacement plates to ensure optimal performance.

Hydraulic And Electrical System Checks

Regularly check the hydraulic and electrical systems for proper function. These systems control critical aspects of the refiner machine’s operation, such as pressure and feed rates. Any malfunction can lead to operational inefficiencies or damage to the machine.

Main Refiner Spares

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1. Plug Screw Feeder

Plug screw feeders of the type which utilize a rotatable feed screw are utilized in pulp manufacturing processes.Such processes involve feeding lignocellulosic material, such as wood chips, wood shavings and sawdust, or various non-wood fibers, such as sugarcane bagasse, from a hopper or storage container equipped with the screw feeder to further processing equipment. This further processing equipment can include mechanical refiners or disk refiners, as well as digesters and other pulp treatment devices, such as impregnating equipment.

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2. Plug Screw Throat

The Plug Screw Throat is an essential component used in the refining process of MDF/HDF board and paper & pulp manufacturing. It features a high-efficiency de-watering structure, which effectively reduces moisture content before refining. Its robust design ensures durability under high pressure and temperature conditions. The Plug Screw Throat offers precise material handling, minimizing energy consumption and wear, while ensuring consistent and reliable performance in demanding industrial environments. Its optimized design enhances the overall efficiency and productivity of the production line, making it a key element in modern refining systems.

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3. Refiner Segment Plate

The Refiner Segment Plate is a crucial component in refining, demanding exceptional wear resistance and strength to ensure optimal performance. Our plates are crafted from multi-element materials using advanced casting technology and precise mechanical machining. A premium pattern design further enhances their efficiency, guaranteeing superior durability and consistent refining quality. This combination of materials, design, and manufacturing precision ensures that our Refiner Segment Plates meet the highest standards in the industry, delivering reliable and long-lasting performance in demanding applications.

 

How To Cooperate With Us ?

Send us your requests

We would like you to provide us with the following information: drawings (with dimensions/materials/hardness/tolerances, etc.), delivery time,delivery terms,payment terms,inspection requirements.

Details confirmation

We will confirm all the details with you according to your specific requirements and drawing information to ensure that our cooperation goes smoothly.

Machining and production

After confirming the contract details and placing the order we will carry out the machining and production plan at the first time and keep you updated with our production progress.

Professional inspection and shipment

After the completion of machining and production, we will inspect and prepare for delivery according to your requirements, and update the progress and information required for receiving the goods for you in time.

Our Reliable Control

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Universal Material Testing
Machine(Shimadzu AG-25TA)		 Rockwell Hardness Tester
(Zwick 8150LK)		 Impact Testing Machine
(Tinius Olsen)
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Metallurgical Microscope
(Leica DHLM)

X-Ray Stress Analyzer

(X-350A)

 Scanning Electron
Microscopes

We're well-known as one of the leading refiner spares manufacturers and suppliers in China. Please rest assured to buy high quality refiner spares at competitive price from our factory. For customized service, contact us now.

Screw Feeder, Refiner Segment Plate, Plug Screw Feeder

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